WeldCanvas
Santa Maria grill — 3D model in WeldCanvas

Santa Maria grill

Fire box on legs with two uprights and a crossbar to hang a raise-and-lower grate (winch or chain).

Size
48" × 24" fire box, 72" to the crossbar
Skill level
Intermediate16 miter cuts at 45°
Pieces to cut
19 plus 5 sheets
Steel
About 45 ft, 2 sticks to buy
Plan price
$2.99, yours to keep
Open this plan in WeldCanvas

Steel you'll need

  • 1-1/2×1-1/2×0.120 (11 ga) square tube19 pieces
  • 11 ga steel sheet (0.120")5 sheets

Also buy

  • Grate (see Grill grate design)
  • Hand winch, pulleys and cable
  • High-heat paint (outside only)

What the plan includes

  • A cut sheet: every piece drawn to scale with tip-to-tip length and the saw setting for each end
  • A shopping list and a cutting plan that gets every piece from the fewest sticks
  • Build steps: what to tack first, how to check square, and a weld order that keeps it straight
  • A 3D model you can resize — change a size and the cut list follows

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